Tag Archives: small planetary gearboxes

China OEM Small Planetary Gearboxes with 3V Suitable for Hairdressing Equipment automatic planetary gearbox

Product Description

Small Planetary Gearboxes With 3V Suitable For Hairdressing Equipment
 

Product Parameters

1)Specification

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD571571-102 3.0 169 80 142 215 86 8.4 30.9 1300 4000 102 15.9
ZWBPD571571-151 3.0 114 80 96 215 127 12.5 1300 4000 151
ZWBPD571571-168 3.0 98 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD571571-249 3.0 66 80 58 220 158 15 1300 4000 249
ZWBPD571571-368 3.0 45 80 39 220 233 23 1300 4000 368
ZWBPD571571-546 3.0 30 80 27 220 346 34 1300 4000 546
ZWBPD571571-809 3.0 20 80 18 220 512 50 1300 4000 809

above specifications just for reference and customizable according to requirements.Integrated Drive Control Module.

Please let us know your requirements and we will provide you with micro transmission solutions.

2)2D Drawing

Detailed Photos

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Hairdressing Equipment
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 2
Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China OEM Small Planetary Gearboxes with 3V Suitable for Hairdressing Equipment   automatic planetary gearbox	China OEM Small Planetary Gearboxes with 3V Suitable for Hairdressing Equipment   automatic planetary gearbox
editor by CX 2023-10-19

China High Torque Low Noise Ratio 3-100 Motor Planetary Gearboxes (PRN80-L2) small planetary gearbox

Product Description

High Torque Low Noise Ratio 3-100 Motor Planetary Gearboxes (PRN80-L2)

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

1.Output threaded connection, standard installation,universal usage.
2.Single cantilever structure.simple design,economic price
3.Working steady. Low noise.
4.Round flange output,threaded reverse connection,standardized size.
5.Keyway can be opened in the force shaft.
6.The output connection specifications are complete and there are many choices
7.Backlash 8-16 arcmin. Can suit most occasion.

Product Parameters

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%                     L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ TNT/ EMS/ FEDEX

 

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Textile Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 111/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB 58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%                     L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17
Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Textile Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 111/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB 58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%                     L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China High Torque Low Noise Ratio 3-100 Motor Planetary Gearboxes (PRN80-L2)     small planetary gearboxChina High Torque Low Noise Ratio 3-100 Motor Planetary Gearboxes (PRN80-L2)     small planetary gearbox
editor by czh2022-11-25