Product Description
PLDR/PLDR+90 Amount 2
| STAGE Stage | Stage two | ||||||||||||||
| Reduction ratio | i | fifteen | 16 | twenty | 25 | 30 | 35 | 40 | fifty | 60 | 70 | eighty | a hundred | ||
| Rated output torque | T2N | Nm | one hundred thirty | a hundred thirty five | one hundred ten | a hundred forty five | a hundred forty five | 135 | one hundred twenty five | one hundred ten | a hundred and forty | a hundred thirty five | a hundred and ten | 110 | |
| in.lb | 1185 | 1195 | 974 | 1260 | 1260 | 1195 | 1012 | 974 | 1239 | 1195 | 974 | 974 | |||
| Emergency braking torque Permit a thousand moments in the working existence of the gearbox |
T2NOt | Nm | 3 x NOM.Output | ||||||||||||
| in.lb | |||||||||||||||
| Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
| Maximum input velocity | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Maximum return clearance | jt | arcmin | PLDR60≤8ARCMIN PLDR+60≤5ARCMIN Custom made≤3ARCMIN | ||||||||||||
| No-load torque (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 1.two | 1.two | one.two | one.2 | one.2 | 1.two | one.2 | 1.two | 1.2 | one.2 | one.two | 1.one | |
| in.lb | eleven. | eleven. | 11. | eleven. | eleven. | 11. | eleven. | eleven. | eleven. | 11. | 11. | ten. | |||
| Torsional rigidity | C t21 | Nm/ arcmin | 10 | ||||||||||||
| in.lb / arcmin | 89 | ||||||||||||||
| Maximum radial drive | F 2AMAX | N | 2500 | ||||||||||||
| lbf | 550 | ||||||||||||||
| Maximum axial power | F 3RMAX | N | 2000 | ||||||||||||
| lbf | 450 | ||||||||||||||
| Maximum roll torque | M 2KMax | Nm | 236 | ||||||||||||
| in.lb | 2089 | ||||||||||||||
| Operating lifestyle | Lh | hr | ≥20000 | ||||||||||||
| Effectiveness at complete load | η | % | 92 | ||||||||||||
| Ambient temperature | ºC | -fifteen~forty | |||||||||||||
| F | 5~104 | ||||||||||||||
| The greatest allowable temperature of the shell | ºC | +90 | |||||||||||||
| F | 194 | ||||||||||||||
| Lubricating | Existence Lubrication | ||||||||||||||
| The path of rotation | Enter and output in the identical path | ||||||||||||||
| Security stage | IP65 | ||||||||||||||
| Set up route | Any | ||||||||||||||
| Operating noise (i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | |||||||||||||
| Rotary inertia | J1 | Kg.cm2 | 4.one | 4.1 | 4.1 | 4.1 | 4.one | 4.1 | four.1 | 4.one | 4.1 | four.one | 4.one | four.1 | |
| 10-threein.lb.s2 | three.60 | three.60 | three.sixty | 3.60 | 3.sixty | 3.sixty | 3.60 | 3.sixty | 3.60 | three.sixty | 3.60 | 3.sixty | |||
Fast choice of measurement
PLDR(figure: i=4) PLDR/PLDR+ Substantial PRECISION(figure: i=4)
Applicable to periodic working times (ED≤60%) Applicable to periodic operating times (ED≤60%)
Layout & technology
Complex providers:
- According to the relevant parameters supplied by the buyer, the CZPT engineering computer software is utilized to generate the motion load curve diagram of the mechanism tools to get the corresponding parameters and derive the movement load curve. Intuitively display essential parameters and load indexes in the transmission technique to support clients carry out reasonable structural style.
- SIGRINER offers a motor databases from five hundred servo motor companies worldwide
Buyer coaching:
We are honored to supply you with our used computing and transmission design and style expertise. We can provide pertinent coaching in accordance to your wants. You should contact our engineer, or ship an e-mail to:
Technical screening heart
Industry application
- We provide quickly offer and powerful support all above the planet by way of a complete income and provider community
- With a long time of rich expertise, our authoritative experts give industry-top consulting services for numerous industrial sectors
- Robotics, automation and manipulator technology
A selection of servo gearboxes and mechanical transmission programs, from inexpensive to large-stop types can be utilized to numerous robots and their auxiliary axes, such as transmission shafts and station manage products
- Printing machine
Innovative gearbox assures steadiness, synchronization precision and prolonged-expression accuracy even at higher speeds
The best solution for higher-quality printing procedures and other constant duty programs
Option: integrated sensor for checking paper pressure and related parameters
- Machine tools and production techniques
Substantial precision, steady procedure and high efficiency are all derived from secure, zero backlash and higher rigidity mechanical program remedies, this sort of as the application of items on feed, rotation and auxiliary axes
- Food and packaging machinery
A collection of gearboxes specifically made for numerous shafts employed in the discipline of packaging technology (including gearboxes with anti-corrosion style)-can increase perform performance, mechanical overall flexibility and cycle speed
- Textile machine
Attributes of CZPT Precision planetary gearbox
- Extremely large electricity density, torque elevated by forty%
- Simple motor set up, optional set up with size payment
- Flexible set up, the gearbox can be set up vertically, horizontally, and up or down with each other with the pushed shaft
- Extremely substantial positioning accuracy, return clearance is considerably less than arc minutes
- By way of helical gear meshing, the procedure is stable, and the working noise is significantly less than 50dB-A
- The world’s leading existence expectancy, and the raw components and system of the seal ring have been optimized
|
US $50-290 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Type: | Planetary Gear Reducer |
###
| STAGE Level | Level 2 | ||||||||||||||
| Reduction ratio | i | 15 | 16 | 20 | 25 | 30 | 35 | 40 | 50 | 60 | 70 | 80 | 100 | ||
| Rated output torque | T2N | Nm | 130 | 135 | 110 | 145 | 145 | 135 | 125 | 110 | 140 | 135 | 110 | 110 | |
| in.lb | 1185 | 1195 | 974 | 1260 | 1260 | 1195 | 1012 | 974 | 1239 | 1195 | 974 | 974 | |||
| Emergency braking torque Allow 1000 times in the working life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | ||||||||||||
| in.lb | |||||||||||||||
| Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
| Maximum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Maximum return clearance | jt | arcmin | PLDR60≤8ARCMIN PLDR+60≤5ARCMIN Custom made≤3ARCMIN | ||||||||||||
| No-load torque (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.1 | |
| in.lb | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 10.0 | |||
| Torsional rigidity | C t21 | Nm/ arcmin | 10 | ||||||||||||
| in.lb / arcmin | 89 | ||||||||||||||
| Maximum radial force | F 2AMAX | N | 2500 | ||||||||||||
| lbf | 550 | ||||||||||||||
| Maximum axial force | F 3RMAX | N | 2000 | ||||||||||||
| lbf | 450 | ||||||||||||||
| Maximum roll torque | M 2KMax | Nm | 236 | ||||||||||||
| in.lb | 2089 | ||||||||||||||
| Working life | Lh | hr | ≥20000 | ||||||||||||
| Efficiency at full load | η | % | 92 | ||||||||||||
| Ambient temperature | ºC | -15~40 | |||||||||||||
| F | 5~104 | ||||||||||||||
| The maximum allowable temperature of the shell | ºC | +90 | |||||||||||||
| F | 194 | ||||||||||||||
| Lubricating | Life Lubrication | ||||||||||||||
| The direction of rotation | Input and output in the same direction | ||||||||||||||
| Protection level | IP65 | ||||||||||||||
| Installation direction | Any | ||||||||||||||
| Working noise (i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | |||||||||||||
| Rotary inertia | J1 | Kg.cm2 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | |
| 10-3in.lb.s2 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | |||
|
US $50-290 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Type: | Planetary Gear Reducer |
###
| STAGE Level | Level 2 | ||||||||||||||
| Reduction ratio | i | 15 | 16 | 20 | 25 | 30 | 35 | 40 | 50 | 60 | 70 | 80 | 100 | ||
| Rated output torque | T2N | Nm | 130 | 135 | 110 | 145 | 145 | 135 | 125 | 110 | 140 | 135 | 110 | 110 | |
| in.lb | 1185 | 1195 | 974 | 1260 | 1260 | 1195 | 1012 | 974 | 1239 | 1195 | 974 | 974 | |||
| Emergency braking torque Allow 1000 times in the working life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | ||||||||||||
| in.lb | |||||||||||||||
| Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
| Maximum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Maximum return clearance | jt | arcmin | PLDR60≤8ARCMIN PLDR+60≤5ARCMIN Custom made≤3ARCMIN | ||||||||||||
| No-load torque (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.1 | |
| in.lb | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 11.0 | 10.0 | |||
| Torsional rigidity | C t21 | Nm/ arcmin | 10 | ||||||||||||
| in.lb / arcmin | 89 | ||||||||||||||
| Maximum radial force | F 2AMAX | N | 2500 | ||||||||||||
| lbf | 550 | ||||||||||||||
| Maximum axial force | F 3RMAX | N | 2000 | ||||||||||||
| lbf | 450 | ||||||||||||||
| Maximum roll torque | M 2KMax | Nm | 236 | ||||||||||||
| in.lb | 2089 | ||||||||||||||
| Working life | Lh | hr | ≥20000 | ||||||||||||
| Efficiency at full load | η | % | 92 | ||||||||||||
| Ambient temperature | ºC | -15~40 | |||||||||||||
| F | 5~104 | ||||||||||||||
| The maximum allowable temperature of the shell | ºC | +90 | |||||||||||||
| F | 194 | ||||||||||||||
| Lubricating | Life Lubrication | ||||||||||||||
| The direction of rotation | Input and output in the same direction | ||||||||||||||
| Protection level | IP65 | ||||||||||||||
| Installation direction | Any | ||||||||||||||
| Working noise (i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | |||||||||||||
| Rotary inertia | J1 | Kg.cm2 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | |
| 10-3in.lb.s2 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | |||
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by czh 2023-01-17