
Spur Drive Transmission Planetary Epicyclic Gear with High Quality Arb Air Compressor
Our Spur Gear Axle Shaft is made of premium quality materials, such as 4140, 4340, 40Cr, 42Crmo, 42Crmo4, 20Cr, 20CrMnti, 20Crmo, and 35Crmo. The product is customizable, and we ensure that we meet ISO/TS16949 Certification standards. The item undergoes a magnetic powder test, hardness test, and dimension test to ensure that it is of high quality. Our gear axle shafts come in different colors, such as paint, natural finish, and machining all around. We use CNC machining, turning, milling, stamping, grinding, welding, wire injection, cutting, and other techniques to process the shafts.
Product Parameters
Our gears are made of different materials, including aluminum, steel, stainless steel, copper/brass/bronze/red copper, and plastic, and are available according to customer’s drawings or samples. We ensure that our products meet the required tolerance, which is ≥+/-0.03mm. We provide surface treatment services such as sandblast, hard and color anodizing, chrome, nickel, zinc plating, painting, powder coating, polishing, blackened, hardened, lasering, and engraving. Our file formats are ProE, SolidWorks, UG, CAD, and PDF (IGS, X-T, STP, STL).
Why Choose Us?
We are a professional gear and gear shafts manufacturer, and we pride ourselves on delivering products of excellent quality. Some of the reasons why you should choose us include:
- Our company has all the necessary production equipment, including hydraulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping machine, machining center, CNC grinder, heat treatment line, etc.
- We have 90 employees, including 10 technical staff, and we cover an area of 20000 square meters.
- Our company has passed ISO 14001 and TS16949 certification.
- We provide free samples for confirmation, and our customers bear the freight charges.
- We welcome OEM orders and can design and produce specific products according to your detail information.
FAQs
1. What materials are the gear axle shafts made of?
Our gear axle shafts are made of premium quality materials such as 4140, 4340, 40Cr, 42Crmo, 42Crmo4, 20Cr, 20CrMnti, 20Crmo, and 35Crmo.
2. What surface treatments do you provide?
We provide surface treatment services such as sandblast, hard and color anodizing, chrome, nickel, zinc plating, painting, powder coating, polishing, blackened, hardened, lasering, and engraving.
3. What file formats do you accept?
Our file formats are ProE, SolidWorks, UG, CAD, and PDF (IGS, X-T, STP, STL).
4. Do you offer free samples?
Yes, we provide free samples for confirmation, and our customers bear the freight charges.
5. What certifications has your company achieved?
Our company has achieved ISO 14001 and TS16949 certification.
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We guarantee high-quality products, preferential prices, and considerate services. Customers are welcome to customize drawings and samples. Thank you for considering our products.
All the content of this page is from the Internet and is only provided as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in this content. Our replacement parts are suitable for after-sales use and can perfectly adapt to the original spare parts. If you need to purchase original spare parts, please contact the original factory or supplier.
Performance Characteristics of Epicyclic Gear
Epicyclic gears possess several performance characteristics that make them highly efficient and versatile. Firstly, they offer excellent torque transmission capabilities, ensuring efficient power transfer within various systems. Secondly, their compact design allows for space-saving installations, making them ideal for applications with size constraints. Additionally, epicyclic gears exhibit high gear ratios, enabling precise speed and torque control. Furthermore, they provide smooth and quiet operation, minimizing noise and vibration. Lastly, their ability to handle both high and low-speed applications makes them suitable for a wide range of industries.
Types and Characteristics of Epicyclic Gear
Epicyclic gears can be categorized into several types, each with its unique characteristics. Planetary gears, for instance, consist of a central sun gear, planet gears, and a ring gear. They offer high torque capacity, compactness, and flexibility in gear ratio selection. Harmonic drive gears, on the other hand, provide exceptional positioning accuracy, zero backlash, and high torque-to-weight ratio. Lastly, strain wave gears possess high efficiency, compact size, and excellent torque transmission capabilities.
Advantages of Epicyclic Gear with Different Materials
Epicyclic gears can be manufactured using various materials, each offering distinct advantages. Steel gears exhibit high strength, durability, and resistance to wear, making them suitable for heavy-duty applications. Aluminum gears, on the other hand, provide lightweight properties, reducing the overall weight of the system and allowing for efficient energy consumption. Additionally, composite gears offer excellent shock and vibration absorption, enhancing system performance and reducing noise levels.
Application of Epicyclic Gear in Various Fields
Epicyclic gears find extensive use in multiple industries due to their versatility and reliability. In the Automotive Transmissions sector, they ensure smooth gear shifting, efficient power transfer, and improved fuel economy. Aerospace Systems rely on epicyclic gears for precise control, compact design, and weight reduction. Industrial Gearboxes benefit from the high torque capacity, compactness, and flexibility offered by epicyclic gears. Wind Turbines utilize their high efficiency and compact size to optimize power generation. Electric Vehicles depend on epicyclic gears for efficient torque conversion and compact drivetrain systems.
Future Development Trends and Opportunities of Epicyclic Gear
As technology advances, the future of epicyclic gear holds promising prospects. With ongoing research and development, epicyclic gears are expected to become even more efficient, compact, and lightweight. The integration of advanced materials and manufacturing techniques will further enhance their performance and durability. Moreover, the increasing demand for renewable energy and electric vehicles will create opportunities for the utilization of epicyclic gears in these emerging sectors. The application of epicyclic gear technology in robotics and automation will also contribute to its future growth.
Choosing a Suitable Epicyclic Gear
When selecting an epicyclic gear, several aspects should be considered. Firstly, the load requirements of the application must be analyzed to ensure that the gear can handle the expected forces and torques. Secondly, the gear ratio needs to be evaluated to determine its suitability for achieving the desired speed and torque output. Material selection is another crucial factor, as it affects durability, weight, and performance characteristics. Efficiency and backlash should also be taken into account to ensure optimal power transmission. Lastly, mounting and space constraints need to be considered to ensure proper integration of the gear within the system.
Author: Dream